John-wood Oil-Fired User Manual

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WARNING:
If the information in these instructions is
not followed exactly, a fire or explosion
may result causing property damage, per-
sonal injury or death.
WARNING:
Improper installation, adjustment, alter-
ation, service, or maintenance can cause
injury or property damage. Refer to this
manual. For assistance or additional infor-
mation, consult a qualified Oil-Burner
Technician or your oil supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapours and liquids in the
vicinity of this or any other appliance.
Installation and service must be per-
formed by a qualified Oil-Burner
Technician or your oil supplier.
Immediately call your oil supplier.
WHAT TO DO IF YOU SMELL OIL
PART NO. 61512 REV. K (08-05)
GSW Water Heating is a division of
A. O. Smith Enterprises Ltd.
JWF307 - JW317 - JW327
JWF507 - JW517 - JW527
JWF307V - JW717 - JW727
JWF657
INSTALLATION RECORD
Record key data here for future reference and prompt service:
Installed By / Purchased From:
Location of Electrical Switch
or Circuit Protector:
Installation Date:
Serial Number
Model Number
Technical Support Line: 1-888-479-8324
OIL FIRED WATER HEATER
INSTALLATION AND OPERATING INSTRUCTIONS
Read and understand these instructions thoroughly before attempting
any installation or service.
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Summary of Contents

Page 1 - OIL FIRED WATER HEATER

WARNING:If the information in these instructions isnot followed exactly, a fire or explosionmay result causing property damage, per-sonal injury or de

Page 2 - TABLE OF CONTENTS

appliances in the enclosure, freely communicating with inte-rior areas that have in turn adequate infiltration from the out-side. It shall also have a

Page 3

ChimneyBe sure that the chimney is sufficiently high and largeenough to meet the specifications of the burner unitinstalled. Check that there is suffi

Page 4 - FIRE AND EXPLOSION HAZARD

• Always use a proper grade of joint compound and be cer-tain that all fittings are drawn up tight.1. Install the water piping and fittings as shown i

Page 5

DO NOT use any pumps, valves, or fittings that are not com-patible with potable water.DO NOT use valves that may cause excessive restriction towater f

Page 6

Installation Of The Aquastat(Temperature Control)This heater operates automatically under the control of theaquastat, which responds to the demand of

Page 7

– 15 –OIL VALVEBURNERMOTORIGNITORLIMITJUMPERCADCELLTTFFWHITEBLACK48245BURNER JUNCTION BOXL2 NEUTRALFigure 11 Typical Primary Control Wiring(48245).BLO

Page 8

Installation ChecklistStartupDO NOT ATTEMPT TO START BURNER IF ANY OF THEFOLLOWING CONDITIONS EXIST:1. Excess oil has accumulated.2. The unit is full

Page 9

Water Heater OperationStackingStacking occurs when a series of short draws of hot water(11 litres (3 US gallons) or less) are taken from the waterheat

Page 10

Do not attempt to repair your water heater. Call a qualifiedOil-Burner Technician for service. Turn “OFF” the electricpower whenever the water supply

Page 11 - Water Supply

Cleaning Instructions, Flue PassagesOf The JWF657 HeaterRefer to Figure 13 for components of the heater.1. Remove the casing top and lift the insulati

Page 12

– 2 –TABLE OF CONTENTSI) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Consumer Responsi

Page 13

This section serves as a guide for the installation and use of“Combo” heating systems utilizing a domestic water heaterthat has been specifically appr

Page 14

InstallationThe heating mode may be one of the following options:1. A fan coil/air handler (Figure 14).2. A hydronic baseboard (finned tube) loop (Fig

Page 15 - (48245)

– 22 –Table 1 Listing Of Oil Burners.Model MFGR Burner Nozzle & Pump Press. Blast tube NotesBECKETT AFG GSW-J3037 0.75 GPH U.S. ONLY BECKETT

Page 16 - Check Here

– 23 –Model MFGR Burner Nozzle & Pump Press. Blast tube NotesAERO FAFC-2X 0.75 GPH AERO SV-2X 0.75 GPH AERO FAFC-2X 0.75 x 80A 5 15/16

Page 17

– 24 –LIMITED WARRANTYRESIDENTIAL STORAGE TANK TYPE WATER HEATER FOR INSTALLATION IN A SINGLE FAMILY DWELLINGA. WHO IS COVERED.GSW WATER HEATING AND I

Page 18

– 25 –d. The water heater or any of its component parts are damaged or fails from operation with an empty or partiallyempty tank (such as, but not lim

Page 19

– 26 –This page intentionally left blank. May be used for notes or to record other installation information.

Page 20

Thank you for purchasing a John Wood Oil Fired WaterHeater. Properly installed and maintained, it will provideyears of trouble free service.This Oil F

Page 21 - Installation

For Installations in the United States:“Standard for the Installation of Oil-Burning Equipment(NFPA 31)” and“National Electrical Code (NFPA 70)” avail

Page 22 - VII) OIL BURNER LISTING

THESE CONDITIONS CAN RESULT IN UNSEEN INTER-NAL DAMAGE and are not subject to warranty coverage.This product contains fiberglass wool and ceramic fibe

Page 23

In Earthquake ZonesNote: The water heater must be braced, anchored, orstrapped to avoid moving during an earthquake. Contactlocal utilities for code r

Page 24 - LIMITED WARRANTY

– 7 –600mm (24 in.) MIN.FOR SERVICING457mm(18 in.)MIN.FLUESEE TABLE TOPSEE TABLE FLUE SIZESSEE TABLE NON-COMBUSTIBLE FLOORCOMBUSTIBLE CEILINGDRAFTREGU

Page 25

– 8 –Figure 2 Installation Dimensions (Center Flue Models)ADCBEFGHFigure 3 Installation Dimensions (Center/Rear FlueModels)JW317/JW327 JW517/JW527 JW7

Page 26

Air RequirementsAn adequate supply of combustion and ventilation air isrequired to:• Ensure proper combustion.• Reduce risk of property damage, severe

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